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California WCIRB Class Code

Class Code 3178
Electronic Element Mfg

Class code 3178 applies to California employers that manufacture electronic elements and small electronic components. Work includes assembly, soldering, coating, testing and packaging of parts; the September 1, 2026 approved pure premium rate is $1.923 per $100 of payroll. Understanding this classification helps ensure correct payroll reporting and appropriate safety controls.

Sept 1, 2026 Pure Premium Rate
$1.923
per $100 of payroll
Lower Risk
Source: WCIRB Approved Filing
Effective: September 1, 2026
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What Class Code 3178 Covers

This classification covers manufacturing operations that produce electronic elements — discrete components and small electronic parts — including assembly of leads, coil winding, trimming, manual and automated soldering (reflow, wave, hand), conformal coating, cleaning, inspection, testing and final packaging. It includes both manual bench assembly and automated production lines where operators load machines, perform quality checks, and run functional test stations. Processes that involve handling fluxes, solvents, rosin, plating chemistries, or use of pick-and-place and reflow ovens are typical. Work performed in cleanroom-like environments or electrostatic discharge (ESD) controlled areas is included when those spaces are part of the manufacturing operation.

Who It Applies To

  • Manufacturers of discrete electronic components (e.g., small passive and active elements)
  • Soldering technicians and PCB/assembly bench operators in small-part production
  • Coil winding and lead-forming shops producing electronic components
  • Test technicians who perform electrical/functional testing of parts
  • Quality inspectors and packaging operators on component production lines
  • Materials handlers and machine operators supporting assembly and finishing lines

Common Job Duties

  • Manual hand-soldering, reflow or wave-solder line operation and setup
  • Operating pick-and-place machines and automated assembly equipment
  • Coil winding, lead trimming, forming and component finishing
  • Conducting electrical and functional tests, calibrations, and inspections
  • Cleaning and applying conformal coatings or protective potting
  • Packaging, labeling, and preparing small components for shipment
  • Handling chemical solvents, fluxes, plating solutions and ESD-sensitive parts

Common Injury Risks

Solder and thermal burns from irons, reflow ovens and wave equipment
Respiratory irritation or chronic exposure risk from flux, solvents and plating fumes
Cuts and punctures from sharp leads, component edges and trimming tools
Repetitive strain and musculoskeletal injuries from precision assembly work
Eye injuries from solder splatter, solder flux or particulate
Electric shock risk when testing energized circuits or products

Understanding the $1.923 Rate

The pure premium rate of $1.923 per $100 of payroll represents the estimated loss cost (expected claim payments) for this class before insurer expenses, trend and profit loads. To calculate basic premium multiply your class payroll by the rate (payroll/100 x 1.923), then insurers add underwriting/administrative loads and any applicable credits or debits. Your actual workers' comp premium is affected by factors such as your experience modification (ex-mod), payroll accuracy by class, claim frequency and severity, and any loss-prevention programs you implement.

Cal/OSHA Compliance Requirements

California employers manufacturing electronic components must maintain a written Injury and Illness Prevention Program (IIPP) under Title 8 section 3203 and comply with Hazard Communication (Cal/OSHA 5194) for fluxes, solvents and plating chemistries. Respiratory protection requirements (Title 8, 5144) and Permissible Exposure Limits for airborne contaminants (Title 8, 5155) apply where soldering fumes or solvent vapors exceed allowable levels; local exhaust ventilation and exposure monitoring are common controls. Employers should also implement electrical safety practices and ESD controls consistent with Cal/OSHA electrical safety orders and industry standards.

How Key HR Helps Employers Under Class Code 3178

A PEO like Key HR can help employers in this class with proper classification audits, payroll allocation by class code, and proactive claims management to control costs. Key HR provides access to standardized safety program templates (IIPP, HazCom, respiratory protection), employee training, return-to-work programs and centralized claims advocacy — all of which reduce claim severity and the employer's experience modifier over time.

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Frequently Asked Questions

If my shop only assembles finished circuit boards, does it belong in class 3178?

If your work is limited to assembling or soldering small electronic elements and components as discrete part production or small-part assembly, class 3178 may apply; however, full PCB assembly or electronics manufacturing that is part of larger device assembly can fall under different WCIRB classes. A payroll classification audit is recommended to ensure correct coding.

What practical steps lower workers' comp costs for electronic element manufacturers?

Key steps include implementing an effective IIPP, engineering local exhaust ventilation for soldering stations, enforcing HazCom and PPE use, instituting ESD controls, training on safe soldering and ergonomic workstations, and creating a formal light-duty/return-to-work program to limit claim duration and reduce your experience modification.

When should I test air quality or require respirators in an electronic parts shop?

Conduct exposure monitoring when processes produce visible fumes or when material Safety Data Sheets indicate respiratory hazards; if measured exposures exceed Cal/OSHA Permissible Exposure Limits, implement engineering controls (ventilation) first and provide respirators per the Respiratory Protection standard until exposures are controlled.

Quick Facts

Class Code
3178
Classification
Electronic Element Mfg
Pure Premium Rate
$1.923 / $100 payroll
Effective Date
September 1, 2026
Source
WCIRB Approved Filing

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