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California WCIRB Class Code

Class Code 2116
Juice Or Juice Concentrate Mfg

Class Code 2116 applies to businesses that manufacture juice or juice concentrate. The September 1, 2026 approved pure premium rate for this class is $5.473 per $100 of payroll. Understanding the operations covered and the specific workplace hazards helps California employers control claims and maintain compliance.

Sept 1, 2026 Pure Premium Rate
$5.473
per $100 of payroll
Moderate Risk
Source: WCIRB Approved Filing
Effective: September 1, 2026
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What Class Code 2116 Covers

This class covers the commercial processing of fruit and vegetable juices and the production of juice concentrate, including receiving and sorting produce, washing, crushing/milling, pressing, pasteurization, evaporation to concentrate, filtration, aseptic packaging, bottling, labeling, and cold storage. It includes employees who operate evaporators, steam-heated equipment, pumps, conveyors, fillers and aseptic bottling lines, as well as workers who perform clean-in-place (CIP) sanitation, maintenance, and quality control. Tasks performed in support of production — forklift operators moving pallets of finished product, mechanics servicing tanks and pumps, and sanitation crews handling caustic and chlorine-based cleaners — are part of this classification. Activities performed at on-site fruit receiving yards or dock areas that are integral to juice manufacturing are also included when the work is for the manufacturing operation.

Who It Applies To

  • Commercial juice processors and concentrate producers
  • Bottling and aseptic packaging plants producing juice products
  • Employees in pasteurization/evaporation and CIP/sanitation teams
  • Plant maintenance mechanics and machine operators on production lines
  • Forklift drivers and warehouse staff at juice manufacturing facilities

Common Job Duties

  • Operating pasteurizers, evaporators and heat exchangers to produce concentrate
  • Running and monitoring filler, capping and aseptic packaging lines
  • Cleaning and sanitizing tanks and piping using CIP systems and chemical cleaners
  • Receiving, sorting and preparing incoming fruit or concentrates for processing
  • Performing preventive maintenance, repairs, and lockout/tagout on pumps and conveyors
  • Material handling: palletizing, forklift operation and moving filled bottles or drums
  • Quality testing and sampling in the lab (Brix, acidity, microbial checks)

Common Injury Risks

Thermal burns and scalds from steam, hot water, and hot-process equipment
Chemical burns and respiratory irritation from caustics, acids, and sanitizers used in CIP
Amputations, lacerations, and entanglement from unguarded conveyors, rotary fillers, and cutting equipment
Slips, trips, and falls on wet floors around washdown and processing areas
Musculoskeletal injuries from repetitive packing, lifting crates, and palletizing
Crush and struck-by injuries related to forklifts, pallets, and tank/hose handling

Understanding the $5.473 Rate

The pure premium rate of $5.473 per $100 of payroll is the WCIRB-approved charge that reflects expected claim costs for losses only; it does not include insurer expenses, profit, or adjustments. Insurers multiply that pure premium by an employer's payroll in this class to compute the baseline loss cost, then apply their own rates, experience modification, credits or debits, and policy-level adjustments to determine the final premium. Factors that affect the final premium include your company’s loss history (experience modification), class mix across payroll, state assessments, deductible choices, and insurer underwriting adjustments.

Cal/OSHA Compliance Requirements

Cal/OSHA General Industry standards apply throughout juice and concentrate plants: employers must implement machine guarding, control of hazardous energy (lockout/tagout), hazard communication (GHS labeling and SDS access), and provide PPE for chemical and heat exposures. Permit-required confined space procedures are required for tank or vessel entry, and respiratory protection programs are necessary where fumigants or chlorine gas risk exist. In addition to Cal/OSHA rules, plants typically coordinate safety with food-safety programs (e.g., HACCP and FDA requirements) that impact sanitation and handling procedures.

How Key HR Helps Employers Under Class Code 2116

A PEO like Key HR centralizes payroll classification, ensures accurate reporting for Class Code 2116, and helps control workers' comp costs through proactive loss control services, tailored safety training (lockout/tagout, LOTO, CIP chemical handling, forklift and machine guarding), and managed claims handling. We also help implement return-to-work programs and ergonomic solutions to reduce lost time and improve employee retention at juice manufacturing facilities.

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Frequently Asked Questions

Does Class Code 2116 include both juice and concentrate production?

Yes. WCIRB Class Code 2116 covers manufacturing operations that produce liquid juice and concentrated juice products, including processing steps like pasteurization and evaporation.

How can my plant lower its workers’ comp costs under this class code?

Focus on engineering controls and machine guarding, formal lockout/tagout and confined-space programs, rigorous chemical handling training for CIP crews, forklift and ergonomics programs, and early return-to-work policies. Accurate payroll classification and timely claims management through a PEO also reduce premium.

Are sanitation crews and maintenance mechanics included in this classification?

Yes. Employees whose work is integral to juice or concentrate manufacturing—such as CIP sanitation teams and mechanics who service processing equipment—are typically assigned to Class Code 2116 when their duties are performed for the manufacturing operation.

Quick Facts

Class Code
2116
Classification
Juice Or Juice Concentrate Mfg
Pure Premium Rate
$5.473 / $100 payroll
Effective Date
September 1, 2026
Source
WCIRB Approved Filing

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